Cable and Wire Harness Assembly and its Benefits

Cable and Wire Harness Assembly and its Benefits

In unambiguous and concise terms, what blood is to man cables are to the electric power generation and distribution. As a form of transport, the dependence of electricity on wires are immense. It is a subject on which research and development may never cease, as accomplishing this aim efficiently through conducting electricity from the point of generation to the end consumer in a cost-effective manner using the most astute of materials. Any electrically powered appliance can make use of a wiring harness, which is also known as a cable and wire harness assembly.

With a type of connector specific to its function, a wiring harness is a group of wires that usually starts and terminates. The process of cable and wire harness assembly is by and large the same, though the products in a wide range of industries use these devices.

Steps in Cable and Wire Harness Assembly    

The wiring harness has two or a set of wires, and a process of cable wire harness assembly will merely follow in three easy steps.

Termination of Wire

In a wiring harness, each wire gets terminated where an assembler attaches every cable to a connector. It is done by inserting the wire into the connector, stripping the insulation away and crimping contacts onto the end of the wire with automated or handheld crimpers.

Wire marking and cutting

In a wiring harness, the process of marking and cutting the wires is a critical task, as the assemblers have measure, mark and cut each cord in the precise length called for in the design.

Wire layout

As directed by the wiring harness design an assembler in this step lays the wires out, and once organized, they may hold the cables in position with a cable tie or tape.

Benefits of a Cable and Wire Harness Assembly

Secure wires from unhealthy effects of scratch and moisture

Cable assembly secures the wire from the harmful effects of abrasion and humidity. Imagine a mass scattered wires elongating for tens of kilometers around the active parts, as against a combined collection of cables assembled to a point by a strap will give a clear picture. During the operation of the device service vibrations are expected, also from the effects of vibration, there is no better way of securing these wires than binding them with suitable material.

Prevention of Short-Circuits

Since there is every chance of vulnerability of a mass of scattered wires to the agents of short-circuiting, prevention of short-circuiting is also known as a fringe benefit of cables. While confronted with a mass of cables or wires installer has less work to do, as it has only one group to install. Since it is a question of just one section, the process can be standardized, and a notation inculcated that is not possible with a cluster of wires or cables. Additionally, the item can be bound into a fire-retarding sleeve to reduce the probability of sparks and resulting fires substantially.

PCC develops a varied range of cable & harness products including Custom Cable Assemblies that complements with Electronic Manufacturing Services (EMS). Their portfolio for manufacturing and installing cable & wire harnesses includes applications such as heavy-duty vehicles, electric trams and trailers, police and emergency vehicle upfitters, electronic sports equipment, etc.

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