The Next Big Thing in Cable Wire Harness Manufacturing


For decades, manufacturers such as aerospace, automotive and military have relied on cable wire harness manufacturing. Engineers are eagerly finding another alternative, with products growing more complex and the reduction of the weight is also becoming more critical. Evolving technology like printed electrical systems, carbon nanotubes, and fiber might provide the backbone of future electrical distribution systems in aircraft, cars, trucks, locomotives, and other vehicles.

Each coming year, a number of cable and wire harness manufacturers and suppliers attending the Electrical Wire Processing Technology Expo (EWPTE) on the Wisconsin Center in Milwaukee. Here are few updates for cable harness manufacturers from the Electrical Wire Processing Technology Expo (EWPTE) 2017, as an industry, where do we go from here?

Strategic Optimization for Manufacturing

To improve results and optimize processes, cable wire harness manufacturer is persistently looking out for various methods. The event EWPTE 2017 had focused on optimization strategies for a variety of wire harness applications, and to manage machine efficiency in a better way monitoring and data collection tools offered. Machine and tool optimization is only one piece of an optimization strategy. However, the dilemma gets completed by connecting operators with their machinery using advanced analytics and visual work instruction.

The Potential and Confines of Automation

To automate and control the process of cable wire harness assembly, most of the suppliers offer a tool. However, these strategies provide diminishing returns as automation will only eliminate errors and reduce costs. Nevertheless, automating a single machine or process offers tremendous benefit, but it is no ready to revolutionize the industry, many industries use the same devices across their shop, or utilize the same process for every product or lot. In addition to it, towards the top of the industry, versatility and real-time flexibility are trending.

Focus on Employee Output

Manufacturing of cable wire harness assembly is necessarily a manual process. Maintaining a competitive advantage and increasing production requires more than new machines, as an investment in employees is a must. Increase production using augmented reality and active feedback loops on the shop floor, suppliers are responding with new products consisting of tools to lay out wire harness design. 

The Next Big Thing in Cable Wire Harness Manufacturing

Earlier, cable wire harness assembly was pushed forward by outside technologies and influences. Still wondering about the next big thing in cable wire harness assembly might come from, well the pressure is on the industry, and companies need to adapt or else Tier 1 and OEM manufacturers will soon find a wire harness supplier. The industries offering cable wire harness manufacturing services require to roll out new products faster, deliver more accurate bids and estimates and shorten the lead time on orders. Thus to succeed in a competitive market, companies must provide more value.

PCC- an end to end Electronic Manufacturing Services (EMS) provider company develops a varied range of cable and harness products which includes Custom Cable Assemblies that complements with EMS (Electronic Manufacturing Services). We follow strict processes, aimed at zero defects, to ensure manufacturing repeatability and reliability. Every assembly is customized to precise specifications, providing desired lead-time and quality. A right blend of advanced tools and skilled personnel maximize our cable and wire harness efficiency. Our services are highly cost-effective as compared to other cable harness manufacturers.

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